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Off-Road Vehicle Suspension

Shock Dynos

Smarter Damper Testing with Te.Sense Dart

Automotive damper dynamometers (“shock dynos”) are specialized test machines used by engineers to measure damper responses to controlled motions. Motion profiles are generated using computer commands, which are then carried out by dyno hardware. The dyno collects measurements – damper force, temperature, etc. – and reports this data back to the control computer. Typically, engineers assess this data in graphical format – force-vs-velocity curves, force-vs-displacement curves, etc. – to gain understanding of fundamental damping characteristics. This mapping can be used to inform damper design and tuning decisions, and it can also be used to parameterize damper characteristics for vehicle simulations.

KTL's Te.Sense Dart shock absorber dynamometers cover a range of styles and performance capabilities. Explore all the options below to find a perfect match for your damper testing needs.

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Te.Sense Dart EMD

This series of turn-key Electro-Magnetic (EMD) dynos is our most powerful and flexible offering.

Features

Standard:

  • Complex dynamic event configuration or replay

  • Low audible noise (<60 dbA)

  • Intuitive, easy-to-use software interface (Windows OS)

  • Damper temperature measurement and control

  • Class-leading 4,500 lb capability

  • Portable / small footprint

Optional:

  • Column extenders for long stroke applications

  • Ball screw movement-assist crossbar

  • CE safety enclosure with door interlock

  • Load cell and encoder option packs 

Technical Specifications

Dart EMD is the perfect solution for customized and standardized damper characterizations. It's a must-have tool for damper tuning, ride and handling evaluations, high-performance testing, and mechanical Hardware-in-the-Loop (mHIL) integration. These dynos include KTL's Test Control and Damper Analysis Software, plus user-friendly interfaces for easy test set ups, data gathering, comparisons and reporting.

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Te.Sense Dart SYD

This series of Scotch Yoke (SYD) dynos is our baseline offering for robust, repeatable damper testing.

Features

Standard:

  • Electronically-controlled Stroke Adjustment (ESA)

  • Intuitive, easy-to-use software interface (Windows OS)

  • Damper temperature measurement and control

  • Class-leading 20 HP configuration

  • Portable / small footprint

Optional:

  • Column extenders for long stroke applications

  • Ball screw movement-assist crossbar

  • CE safety enclosure with door interlock

  • Load cell and encoder option packs

  • Adapters for quasi-static stiffness testing (e.g. springs, bushings, limit blocks, stabilizer bars, etc.)​​​​​​​

  • 'EMD Emulator' software enhancement that allows SYD dyno to replicate many EMD dyno tests  

Technical Specifications

Dart SYD is the perfect solution for classic damper characterizations. It's a must-have tool for damper tuning, component performance evaluations, durability assessments, and compliance testing for industry standards and regulations. These dynos include KTL's Test Control and Damper Analysis Software, plus user-friendly interfaces for easy test set ups, data gathering, comparisons and reporting.

Here's a closer look at Dart SYD's patented Electronically-controlled Stroke Adjustment (ESA):

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KTL Dart Test Control and Damper Analysis Software

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At the end of the day, what is truly desired from a any shock dyno is measurement data - accurate, reliable, and actionable data.

 

The real value of any testing tool lies in its ability to gather information quickly, consistently, and with minimal effort from the user. Just as important, that information must be easy to understand and interpret so engineers, technicians, and decision-makers can act on it with confidence.

 

KTL's Dart Test Control and Damper Analysis Software, features user-friendly interfaces for easy test set ups, data gathering, comparisons and reporting.

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Te.Sense Dart MTL

Do your shock dynos need a home? You may be surprised to learn that KTL offers more than just shock dynos themselves. We design, build and deploy Modular Test Lab (MTL) units that serve as turn-key, self-contained mini damper testing laboratories.

Features

Standard:

  • Weather-proof enclosures with entrance/exit

  • Configurable room dividers
  • Power distribution sub-panel for equipment and lighting
  • Compatible with all KTL Dart shock dynos

Optional:

  • Customer-specified footprints and layouts

  • Multiple options for seating, worktops, tool storage, etc.

  • Shop air compressor with acoustic containment

  • Power consumption meter

  • Ductless mini-split climate control

  • Custom branding options

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There are many shock dynos on the market, from various suppliers. Of course, we like to think that our KTL Te.Sense Dart shock dynos are superior in terms of performance and value. But as you search for the best fit for your needs, you may come across other manufacturers such as LABA7, CTW Automation, and others.

 

There are also many different types of shock dynos. Typically, shock dynos are identified by their motion generation mechanism. Here's a quick overview:

Scotch Yoke Dyno (SYD): Damper motion is linear and sinusoidal because it is created by a crank and yoke mechanism that is driven by a (rotary) electric motor. This is perhaps the most common type of shock dyno, and it's generally considered to strike a good balance between performance and cost. SYD dynos are accurate, reliable, and versatile, making them a common choice for workshops and racing teams that wish to conduct steady-state testing, perform durability work, conduct comparative damper characterizations, and parameterize physical dampers for simulation models.


Electromagnetic Dyno (EMD | EMA | EM): Electro-magnetic dynos drive the damper directly with linear motor(s). This allows arbitrary motion profiles, rapid reversals, and high-bandwidth control that can more closely replicate complex, real-world suspension events. Some electro-magnetic dynos can also be integrated with mechanical Hardware-in-the-Loop (HIL) simulations. Compared to SYD, electro-magnetic dynos can be more powerful, and can require less maintenance due to fewer mechanical wear points.

Crank-Based Dyno (CBD): Damper motion is non-linear, created directly by mounting one end of the damper eccentrically on a rotating crank. This is a very simple design with fewer parts than other dyno types. However, it is considered less accurate due to being less balanced, and it may introduce unwanted bending loads on the damper.

Hydraulic Dyno (HYD): Damper motion is linear, generated by a hydraulic system that can be programmed to deliver controlled shock waves and vibrations. These dynos are less precise in terms of generating specific motion and force profiles, but because they can generate high forces, they can be useful for some industrial, heavy-duty and aerospace applications.

Hand-Operated Dyno (HOD): These small, bench-top devices require an operator to exercise a damper by hand. Damper motion and speed is difficult to control precisely, as it is determined by moving a manual handle. High forces are also difficult to acheive. These dynos are simple and inexpensive, but are typically used for testing non-automotive dampers such as those used for bicycles and light industrial applications.

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